Customized Tungsten Copper Alloy Part
1. What's Customized Tungsten Copper Alloy Part?
Customized tungsten copper alloy part is a non-standard component machined to meet equipment design, assembly dimensions, and operating conditions. Its geometry may include steps, grooves, through-holes, contoured surfaces, and combined structures. CTIA's customized tungsten copper alloy part is composed of tungsten (W) and copper (Cu), fulfilling electrical and thermal conductivity requirements while balancing arc erosion resistance and low thermal expansion performance, suiting applications such as electrical switches, electronic packaging, welding equipment, and precision electrical machining.
2. Features of CTIA's Customized Tungsten Copper Alloy Part
(1) Good Electrical and Thermal Conductivity: Copper phase assists current transmission and heat dissipation, suiting electrical contacts, welding electrodes, and electronic heat dissipation components requiring electrical and thermal performance.
(2) High Temperature and Arc Erosion Resistance: High melting point of tungsten helps component withstand local high temperatures under arc action, reducing material burn and suiting components such as switch contacts and discharge machining electrodes.
(3) Adjustable Thermal Expansion Coefficient: Tungsten-to-copper ratio affects thermal expansion characteristics of material, allowing appropriate composition selection based on requirements of chips, ceramic substrates, and other matching materials to reduce dimensional differences caused by temperature variations.
(4) Flexible Material Composition: Tungsten-to-copper ratio can be selected according to operating temperature, electrical and thermal conductivity demands, and thermal expansion requirements of component, balancing performance demands under diverse operating conditions.
(5) Customizable Irregular Structures: Steps, grooves, hole positions, bevels, curved surfaces, and irregular contours can be machined according to customer requirements, adapting to installation space and structural design of various equipment.
(6) Controllable Dimensional Accuracy: Critical dimensions, hole positions, mating surfaces, and surface roughness can be controlled according to component drawings and assembly requirements, fulfilling precision machining demands for non-standard components.
3. Applications of CTIA's Customized Tungsten Copper Alloy Part
(1) Power and Electrical Equipment: Used for arcing contacts, vacuum contacts, and arc protection components in high-voltage circuit breakers and vacuum switches, helping reduce arc erosion and maintain stable electrical contact.
(2) Electronic Packaging & Heat Dissipation: Used for packaging baseplates and heat sinks of power semiconductors, AI acceleration chips, Silicon Carbide (SiC) and Gallium Nitride (GaN) power devices, lasers, and RF modules, improving device heat dissipation and reducing thermal expansion discrepancy between packaging material and chip or ceramic substrate.
(3) Resistance Welding: Used for electrodes, seam welding wheels, and electrode inserts in resistance spot welding, seam welding, butt welding, and projection welding equipment, reducing electrode burn and deformation while maintaining welding process stability.
(4) EDM: Used for irregular electrodes required for Electrical Discharge Machining (EDM) of molds, cemented carbide, and other materials, lowering electrode wear and meeting demands for complex contours and higher machining precision.
(5) PCD Tool Machining: Used for tungsten copper electrical discharge electrodes required for Polycrystalline Diamond (PCD) tool machining, where electrode shape can be customized according to tool contour and machining requirements to meet precision EDM demands.
(6) Specialized Welding and Plasma Cutting: Used for conductive components in certain specialized welding equipment and for components associated with plasma cutting electrodes and nozzles.
(7) Aerospace & Specialized High-Temperature Equipment: Used for special thermal load components such as rocket engine nozzle throat linings and gas rudders.
(8) Defense and Specialized Components: Used in defense and specialized equipment components requiring specific heat resistance, electrical conductivity, or controlled thermal expansion.
(9) Rolling & High-Temperature Molds: Used for guiding or wear-resistant components of wire rolling equipment and specific high-temperature mold parts.
4. Specifications of CTIA's Customized Tungsten Copper Alloy Part
(1) Material Composition: W50Cu50, W60Cu40, W70Cu30, W75Cu25, W80Cu20, W90Cu10, etc.
(2) Density: Approximately 11.85 to 16.75 g/cm³
(3) Dimensions and Tolerances: Customizable
CTIA GROUP has nearly 30 years of experience in tungsten copper alloy manufacturing, with extensive expertise in powder metallurgy and precision machining. CTIA provides customized design and precision machining solutions tailored to material composition, component geometry, dimensional tolerances, and assembly requirements for high-voltage switch contacts, electronic packaging components, resistance welding electrodes, PCD electrodes, and other specialized parts.
For any inquiry, please contact tungsten copper manufacturer: CTIA GROUP
Email: sales@chinatungsten.com
Tel: 0086 592 5129696 / 0086 592 5129595
Website: tungsten-copper.com
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